PTFE / Teflon® O-Rings

Trusted PTFE / Teflon® O-Ring Manufacturer in China with Superior Quality & Price

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Description

PTFE O-Rings, commonly known as Teflon® O-Rings, are high-performance sealing components with an O-shaped profile made from polytetrafluoroethylene. Technically, they are not elastomeric rubber rings but thermoplastic O-rings, earning PTFE its renowned title as the “King of Plastics” for its supreme all-around performance. As the most prominent member of the fluoropolymer family, PTFE combines exceptional chemical inertness, thermal stability, and an extremely low coefficient of friction, making it the ideal solution where traditional rubber fails.

PTFE/Teflon® O-Rings deliver outstanding stability from -150°C to +260°C and resist nearly all aggressive acids, solvents, and bases without swelling or degrading. Their ultra-smooth, non-wetting surface eliminates “stick-slip” phenomena, ensuring minimal friction and consistent sealing even under severe static or dynamic pressures.

The Teflon® brand was originally developed by DuPont in 1938 (discovered by Roy J. Plunkett) and is now owned by Chemours. Just as Viton® is synonymous with FKM, high-purity PTFE has become the global synonym for high-purity PTFE. At Savvy Rubber, we guarantee 100% virgin PTFE material in all our O-rings.

Specifications

  • Material: PTFE / Teflon® / Polytetrafluoroethylene
  • Continuous Temperature Range: -150°C (-238°F) to 260°C (500°F)
  • Low Operating Temperature Limit: -190°C (-310°F)
  • Short-Term Maximum Temperature: 300°C (572°F)
  • Durometer Hardness Range: Shore D 50-60
  • Standard Durometer Hardness: Shore D 55
  • Color: White (standard), custom color is available
  • Outline: Circle (standard), square, rectangular, custom
  • Cross Section Profile: Round (standard), square, X, D, T, custom
  • Cross Section Width (CS): 0.8 to 30 mm (0.032 to 1.181 inch)
  • Inside Diameter (ID): 0.9 to 650 mm (0.035 to 25.590 inch)
  • Standard Size: AS 568, BS 1806, ISO 3601, DIN 3771, JIS B 2401
  • Shelf Life: About 20 years
  • Compliance: RoHS, REACH, FDA (available upon request)
  • Price Level: High

Performance Characteristics

The table below summarises the typical performance of standard PTFE / Teflon® O-ring across key environmental resistance, chemical compatibility, and mechanical attributes. Ratings are based on industry-standard evaluations: Excellent (recommended), Good (suitable with limitations), Fair (limited use), and Poor (not recommended).

Excellent

Good

Fair

Poor

Ratings apply to standard unfilled virgin PTFE. Filled or modified grades may exhibit improved mechanical properties. Always consult application-specific data for critical sealing environments.

Material Data Sheet

The following table presents the physical properties and resistance performance of our standard 100% virgin unfilled PTFE (Teflon®) material. All test results are based on sintered material tested in accordance with the indicated ASTM and UL standards, covering mechanical properties, environmental resistance, and processing stability.

Savvy Rubber PTFE (Teflon®) Material Data Sheet
Material Type: 100% Virgin Unfilled PTFE
PHYSICAL PROPERTIES TEST METHOD UNIT TEST RESULTS
Density ASTM D792 g/cm³ 2.12 ~ 2.22
Water Absorption ASTM D570 % ≤ 0.05
Flammability UL94 Rating V-0
MECHANICAL PROPERTIES TEST METHOD UNIT TEST RESULTS
Tensile Strength ASTM D638 MPa ≥ 15
Elongation at Break ASTM D638 % ≥ 160
Flexural Modulus ASTM D790 MPa ≥ 200
Compressive Strength (Parallel) ASTM D695 MPa ≥ 11.8
Hardness, Shore D ASTM D2240 ≥ 50
Friction Coefficient (Steel counterface, 0.5 m/s, 1 MPa) ASTM D1894 ≤ 0.2
THERMAL PROPERTIES TEST METHOD UNIT TEST RESULTS
Melting Point (Tm) ASTM D3418 °C 327 ± 10
Glass Transition Temp (Tg) ASTM D3418 °C 119 ± 10
Max Operating Temperature ASTM E2402 °C ≤ 260
Min Operating Temperature °C ≥ -200
Linear Thermal Expansion Coeff. ASTM E831 10-5 /°C 9 – 17
Thermal Conductivity ASTM C177 W/(m·K) 0.25
Specific Heat Capacity ASTM E1269 J/(°C·g) 1.05
ELECTRICAL PROPERTIES TEST METHOD UNIT TEST RESULTS
Dielectric Constant ASTM D150 2.1
Volume Resistivity ASTM D257 Ω·cm 1018
Surface Resistivity ASTM D257 Ω 1017
Electrical Strength ASTM D149 kV/mm 10
CHEMICAL & OTHER TEST METHOD UNIT TEST RESULTS
Oxygen Index ASTM D2863 % ≥ 90

This is the Material Data Sheet (MDS) for our standard virgin unfilled PTFE plastic. Test results are typical values. Actual performance may vary by operating conditions, environmental exposure, and application specifics. For critical applications, we recommend sample testing.

Features

100% Virgin Unfilled PTFE (Teflon®) O-Rings perform reliably in extreme industrial conditions. They offer excellent chemical resistance to acids, alkalis, solvents, and steam, with a wide operating temperature range from -150°C to +260°C. Low friction, self-lubricating properties, and good electrical insulation make them well-suited for harsh chemical, high-temperature, and cryogenic sealing applications.

Although pure PTFE provides outstanding chemical and thermal stability, it has natural limitations. It shows lower wear resistance compared to filled grades and a tendency toward cold flow (creep) under continuous high pressure. Proper gland design is essential to achieve long service life in these conditions.

For applications demanding higher wear resistance, lower creep, or improved thermal conductivity, we also offer specialized filled PTFE compounds reinforced with carbon fiber, glass fiber, graphite, or bronze.

Applications

PTFE O-Rings are designed for the most demanding sealing conditions where standard rubber products cannot meet performance requirements. With excellent chemical resistance, a wide temperature range, and low friction, they are widely used in petrochemical and chemical processing to seal corrosive acids, alkalis, and solvents in pumps, valves, and reactors. They also meet strict requirements for food (FDA), beverage, and pharmaceutical equipment, providing safe, non-contaminating sealing that supports product purity.

Teflon® O-rings perform well in heavy-duty industries, including metallurgy, mining, and construction machinery, resisting high heat, abrasion, and pressure. They are also suitable for cryogenic systems, steam lines, and hydraulic systems, offering stable, long-lasting sealing performance across the toughest industrial environments.

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